About SX-100 Bonnell Spring Coiling Machine
Advantage of SX-100
- Speed: 90-95 pcs spring/min.
- Servo control coiling system.
- Two CPU control + highly sensitive touch screen.
- Knot servo motor control system.
- Automatic control: such as wire feeding length, heat treatment, oil lubrication and self-protecting.
- Perfect spring quality: tight knot, beautiful shape.
- Stability and high efficiency.
- Low cost on after-service.
- Whole machine is covered so at production time, noise will be reduced.
- Machine operation is user friendly, so no special requirement for machine.
Technical Specification-
- Model: SX-100
- Brand: Huajian
- Output: 90-95spring/min
- Spring End Diameter: 62 - 95mm
- Steel Wire Diameter: 2.0mm - 2.4mm
- No. of Rings: 4-7 turns
- Spring Height: 70 - 190mm (Option 190 - 210mm)
- Main Drive Power: 4.0kw
- Heat Treatment Power: 10.0kw
- Swift Frame Power: 2.2kw
- Rated Power: 380VAC, 3 Phase- 5 line, 50/60Hz.
- Wire Load Can Hold of Steel Wire Plate: 300kg
- Weight: 2730kg Approx
- Origin: China
- Import: BedTex India Solutions
Precision Engineering for Reliable PerformanceBuilt for industrial-scale manufacturing, the SX-100 Bonnell Spring Coiling Machine combines high-grade alloy steel components with centralized automatic lubrication for long-lasting operation. The servo motor-driven feeding system ensures consistent wire supply, while the automatic quality detection system maintains stringent product standards efficiently.
Safety and User-Friendly OperationSafety is at the heart of the SX-100 design, integrating an emergency stop and safety interlock. Easy-to-use PLC controls via a touch screen allow operators to monitor and adjust production parameters. The automatic wire cut-off and noise controls ensure operator comfort and improved workplace safety.
FAQ's of SX-100 Bonnell Spring Coiling Machine:
Q: How does the SX-100 Bonnell Spring Coiling Machine ensure operator safety during production?
A: The machine includes safety features such as an emergency stop button and a safety interlock system, designed to immediately halt operations and prevent accidental injuries during use.
Q: What is the process for adjusting the compression ratio on this machine?
A: The compression ratio, ranging from 5:1 to 7:1, can be easily adjusted through the PLC-controlled touch screen interface, allowing operators to fine-tune spring specifications for different production needs.
Q: When is maintenance required for the lubrication system?
A: Thanks to the centralized automatic lubrication system, maintenance is minimal-the machine automatically lubricates critical components, reducing manual intervention and extending the intervals between maintenance checks.
Q: Where can this machine be utilized most effectively?
A: The SX-100 is ideally suited for factories and manufacturing units in the mattress and furniture industry, particularly where high-volume, high-precision spring production is required.
Q: What operational advantages does the servo motor-driven feeding system provide?
A: The servo motor-driven feeding system delivers precise control over wire supply, resulting in improved spring uniformity, consistent coil dimensions, and higher production efficiency.
Q: How many operators are needed to run this machine efficiently?
A: Only one operator is required to efficiently manage and oversee the SX-100, thanks to its automated systems and user-friendly controls.
Q: What are the major benefits of using the SX-100 for spring manufacturing?
A: Key benefits include high precision in spring coiling, stable and energy-efficient performance, rapid production speed, easy operation, and enhanced safety features-all contributing to improved productivity and lower operational costs.