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Automatic Pocket Spring Assembler

Name: Automatic Pocket Spring Assembler
Brand: Bedtex India Solutions
Price: 2000000.0 INR
Availability: InStock

Price 2000000.0 INR/ Unit

Get a Price/Quote

MOQ : 1 Unit

Automatic Pocket Spring Assembler Specification

Phase
Three Phase

Shape
Rectangular Base, Modular Build

Diameter
Spring diameter 40-75 mm Millimeter (mm)

Product Type
Automatic Pocket Spring Assembler

General Use
Mattress Manufacturing

Material
Other

Type
Other

Capacity
13 Pcs/hr

Weight (kg)
2800 kg Kilograms (kg)

Computerized
Yes

Automatic
Yes

Touch Screen
Yes

Control System
Other

Surface Treatment
Other

QC System
CE Certified

Tolerance
0.1 Millimeter (mm)

Voltage
380 Volt (v)

Dimension (L*W*H)
4050 mm x 1200 mm x 2000 mm Millimeter (mm)

Feature
High Efficiency, Simple Control, Stable Operation, Low Noise, Lower Energy Consumption, High Performance, ECO Friendly

Color
Gray & Blue

Warranty
One Year

Installation Service
Available

Noise Level
78 dB

Operator Needed
1 Person

Lubrication System
Automatic

Safety Features
Overload & Emergency Stop Systems

Air Pressure Required
0.6-0.8 MPa

Working Temperature
5C to 40C

Production Speed
Up to 130 springs/minute (depending on spring type)

Gluing System
Automatic Hot Melt Glue

Power Consumption
8.5 kW

Spring Height Range
80-220 mm

Automatic Pocket Spring Assembler Trade Information

Minimum Order Quantity
1 Unit

FOB Port
Delhi

Payment Terms
Cash in Advance (CID), Cheque

Supply Ability
1 Unit Per Month

Delivery Time
60 Days

Sample Available
No

Sample Policy
Contact us for information regarding our sample policy

Packaging Details
Customized Packing

Main Export Market(s)
Asia

Main Domestic Market
All India

Certifications
CE

About Automatic Pocket Spring Assembler

Technical Specification-

Model: ZJ1R
Brand: Qilin Mattress Machinery
Speed: 7Lines/min
Max. Non-Woven Width: <2200mm
Pocket Spring Height: 60mm-280mm
Power: 4.0kw
Rated Power: 380VAC, 3Phase, 50/60Hz
Air Consumption: about 1.5m3/min, 0.8mpa
Gross Weight: 2000KG
Dimension: 3300*1650*1800mm
Packing Dimension: 3500*1860*2050mm
Origin: China
Import: Bedtex India Solutions

High-Speed, High-Precision Spring Assembly

Boost your mattress production with a machine engineered for both speed and accuracy. With a maximum output of 130 springs per minute and a tight 0.1 mm tolerance, this automatic assembler streamlines operations without compromising on precision. Its robust PLC control system and computerized operations ensure consistency in every run.

Enhanced Safety and Reliable Performance

Operator safety is a top priority with integrated overload and emergency stop systems. The machine operates at a moderate noise level of 78 dB and can function seamlessly at working temperatures between 5C and 40C. Automatic lubrication and hot melt gluing minimize maintenance, maximizing uptime and efficiency in your facility.

Easy Installation and Operation

Installation services are available for hassle-free setup, and the user-friendly touch screen interface requires just one operator per shift. The modular build allows for straightforward maintenance and adaptation to factory layouts, while CE certification and energy-saving features provide additional peace of mind.

FAQ's of Automatic Pocket Spring Assembler:

Q: How does the Automatic Pocket Spring Assembler enhance production efficiency?

A: This assembler automates the forming, gluing, and assembling of pocket springs at speeds of up to 130 springs per minute, reducing manual labor and increasing throughput while maintaining high precision with a 0.1 mm tolerance.

Q: What safety features are included in the machine?

A: The machine is equipped with advanced safety systems such as overload protection and an emergency stop mechanism, ensuring operator safety and protecting equipment from damage during abnormal conditions.

Q: When and where can installation services be arranged?

A: Installation services are available upon purchase. Upon scheduling, a team will coordinate and install the assembler directly at your facility anywhere in India, ensuring proper setup and testing.

Q: What is the process for operating the assembler?

A: After installation, a single operator uses the intuitive touch screen and PLC-based controls to set spring dimensions and parameters. The machine then automatically forms, glues, and assembles the springs, requiring minimal manual intervention.

Q: What are the benefits of the automatic hot melt glue and lubrication systems?

A: Automatic hot melt gluing ensures secure, consistent bonding of pocket springs, while the automatic lubrication system reduces downtime and increases machine longevity by maintaining moving components efficiently.

Q: Which types of springs can the machine handle?

A: It accommodates spring diameters from 40 to 75 mm and heights from 80 to 220 mm, offering flexibility for various mattress designs and manufacturing requirements.

Q: How does the control system support easy operation and precision?

A: The assembler uses a PLC-based computerized control system and a touch screen interface, allowing precise adjustments, accurate monitoring, and simple operation for efficient and reliable spring assembly.

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