About Automatic Mattress Compress And Roll Packing Machine
Technical Specification-
- Model: BT-8084-iS-CRP
- Machine Type: Hydraulic & Automatic
- Output: 5 - 20 unit per hour (depend on the mattress type or height)
- Compress Type: Air Hydraulic
- Compress Width: 2000 x 2000mm
- Rolling Width: 2000mm
- Max Compress Height: 300mm
- Compress sides: Total Five including Center compress
- Transfer Mattress: With or Without Conveyer
- Rolling Type: Automatic
- Rolling speed: 7mtr/min
- Plastic Film Feed: Automatic
- Power: 3Phase / 380VAC / 50Hz
- Load: 7.5Hp
- Machine dimension: 2500 x 4000 x 2800mm
- Machine Weight: 3000kg
- Origin: India
Seamless Automation and High ThroughputMaximize your manufacturing output with this fully automatic mattress compress and roll packing machine. Capable of processing 50-100 mattresses per hour, it ensures rapid, uniform packaging cycles and minimizes labor involvement. The integrated PLC touch-screen control simplifies machine operation, enabling quick adjustments for a range of mattress types including spring, foam, and latex mattresses.
Advanced Safety and DurabilityEngineered with worker safety and machine longevity in mind, this system includes emergency stop functions, safety guards, and an automatic lubrication system. The machinery is constructed with heavy-duty steel and utilizes a durable PVC conveyor belt, promising years of stable operation even in high-volume settings. Operating below 70dB, it maintains a quieter, more pleasant workspace.
Precision Packing for Diverse MattressesAccommodating various mattress sizes, this machine caters for a maximum film width of 2100 mm, length ranging from 1800 to 2200 mm, and diameters between 320 to 450 mm. The robust compression capability manages mattresses up to 400 mm thick, ensuring protective and space-saving packing for diverse manufacturing requirements.
FAQ's of Automatic Mattress Compress And Roll Packing Machine:
Q: How does the control system of the automatic mattress compress and roll packing machine function?
A: The machine utilizes a PLC touch screen for intuitive operation. Through this interface, users can set parameters like compress width, packing length, and cycle speed, ensuring precise and repeatable packaging for various mattress types.
Q: What types of mattresses are compatible with this machine?
A: This packing machine supports spring, foam, and latex mattresses, handling sizes up to 2100 mm wide, with thicknesses up to 400 mm. It caters to diverse mattress producers, streamlining operations for multiple product lines.
Q: When should the automatic lubrication system be serviced or checked?
A: The automatic lubrication system is designed for continuous operation and requires minimal intervention. However, it is recommended to check lubrication levels periodically, such as monthly or during scheduled maintenance sessions, to maintain optimal performance.
Q: Where is the best installation environment for this machine?
A: Install the machine in a well-ventilated, clean, and dry manufacturing area with a stable power supply (380V, 50/60Hz). Ensure there is enough clearance (machine dimensions: 4200 mm x 2200 mm x 1500 mm) for maintenance and safe operation.
Q: What is the typical process for compressing and rolling a mattress?
A: Mattresses are placed onto the conveyor, automatically conveyed to the compression section where they're compressed and sealed with film. The integrated hook system initiates rolling, and the finished, compacted package is conveyed out for storage or shipping-all fully automated, minimizing manual handling.
Q: How does the machine benefit manufacturers and suppliers in India?
A: By automating compression and rolling, it vastly improves packing speed (50-100 mattresses/hour) while reducing labor needs and material waste. Additionally, its safety features and robust build provide longer machine life, lower operational risks, and consistent packaging quality.